Spl: Mattress Machineries & EPE Foam
Machines
F-1, Pratap vihar, Ghaziabad,U.P.
201009
0091-09810234452,
09971759990,9871281769,09810953001
Email:
dolphinindia@hotmail.com,
info@dolphinindia.co.in
http://www.dolphinindia.co.in
,epefoammachinery.com
ESTIMATED Date / 28 May 2014
PROJECT REPORT FOR EPE FOAM SHEET PLANT
General Description
！First of all, thank you very much for buy and use this
production line.
！Before installation, trial, maintenance or trouble
shooting, please carefully read through this manual book. Otherwise you are
very possible to damage your property and cause physical injury or even death.
Meanwhile you are never to be refunded for such misbehaviors.
Only trained
professional members are allowed to install, operate or trouble shoot this
machine.
We
are living in a world surrounded by plastic. Our daily life is not dividable
from plastic. Plastic is a most important material in our living.
PE foam sheet is a special soundproof, heat
insulation and cushion material. Its surface is smooth and has the functions of
shockproof, water resistant, antisepsis, none toxic and no peculiar smell. It
is widely used in construction, foodstuff packaging, industrial and electrical
packaging.
Our PE
Foam Sheet Extrusion Line is a specialized equipment to produce PE foam sheets.
It melts LDPE resin and then mixes with butane, talcum powder, anti-shrinkage
agent and other additives. The extruder extrudes them out. They are foamed in
the die-head. Finally they are cooled and extended into a preset sized PE foam sheets through the air ring and
forming drum.
MACHINERIES REQUIRED
(1) EPE Foam Sheet
Extrusion line
Main
Technical Parameters:
|
Model
|
JS90
|
JS105
|
JS120
|
JS155
|
JS170
|
JS200
|
|
Screw Dia
|
90mm
|
105mm
|
120mm
|
150mm
|
170mm
|
200mm
|
|
Screw L/Dia
|
1:55
|
1:55
|
1:55
|
1:55
|
1:55
|
1:55
|
|
Production
|
80~120kg/h
|
100~150kg/h
|
120~220kg/h
|
250~300kg/h
|
300~500kg/h
|
350~700kg/h
|
|
Thickness(mm)
|
0.5~3.5
|
0.5~6
|
0.5~9
|
2~12
|
2~18
|
2~25
|
|
Width(mm)
|
800~1400
|
800~1500
|
900~1600
|
1000~1900
|
1000~1900
|
1000~1900
|
|
Times
|
20~47
|
20~47
|
20~47
|
20~47
|
20~47
|
20~47
|
|
Cool method
|
Air cooling/water
cooling
|
|||||
|
Total power
|
abt.90kw
|
abt.105kw
|
abt.135kw
|
abt.210kw
|
abt.250kw
|
abt.350kw
|
|
Screw rpm
|
20~80rpm
|
20~80rpm
|
20~80rpm
|
20~60rpm
|
20~60rpm
|
20~60rpm
|
|
Dimensions
|
22000×2300×2200mm
|
27000×2500×2200mm
|
27000×2500×2200mm
|
30000×2800×2200mm
|
32000×2800×2200mm
|
35000×2800×2200mm
|
|
Weight
|
5.5 ton
|
6 ton
|
9 ton
|
11 ton
|
15 ton
|
20 ton
|
(2) EPE Foam
Sheet Laminator ( Thickening)
Applications:
PE Foam Laminator is also called PE foam bonding machine.
This machine is heat one single
side of PE foam sheet to nearly melting point via LPG flame. Then laminate 2
pieces together. The lamination is by 2 rollers. No agent or glue is needed.
Maximum laminate thickness may reach 100 mm. It is a must have equipment of PE
foam deep process.
|
Paper core(ф/δ)
|
ф76 δ＝3
|
ф76 δ＝3
|
ф74 δ＝3
|
ф74 δ＝3
|
ф74 δ＝3
|
(3) Plastic Granule Making Recycler
Aplication:-
It is to process and reproduce PE foam sheet and all kinds of plastic leftover and wastages such as HDPE, LDPE, PS, ABS, PP, etc, for extrusion and granule cutting, The extruder employed a structure of degasification to exhaust the air caused by material curing. And so the granule will be more compact, more smooth in appearance. The die has a hydraulic or electrical filter exchanger to improve production efficiency. so as to minimize production cost and promote economical benefits. This machine is usually sold with a crusher.
(5) EPE
foam sheet 3 D cutting machine
Applications：
Three-side
type PE Foam Sheet Cutting (sawing) Machine is mainly to saw, sheet and cut big
PE sheets and other flexible sheets. Now
I.
Technical
parameters:
Max. cut width: 2000
Min. cut thickness: 5 mm
Max. cut thickness: 120mm
Round Blade motor: 2.2kw
Cross slide motor : 1.5kw
Total Power: 2.2 KW
RPM: 1400 rpm
Dimensions: 6000 x 3000 x 2300
L
1. LAND AND BUILDING
(a)Land are required for this
Industries is depend on storage capacity of manuf.
(b) Area for Extrusion plant or there other attached
m/c Approx.
80 feet Width X 100 feet
(c)Building height is minimum15 Feet.
(d)Approx
land for Plant 2000 meter to 4000 sq
Meter.
2.
RAW
MATERIAL
Material Preparation
Every 1,000 kg
product needs the following quantity of materials：
1.LDPE resin：900 kg
2.Additives(anti-static
agent)-Glycerol monosterate)：15--25kg
(=1--
1.5%) (distilled monosterol is acceptable)
3.
Butane gas / LPG ：120/200kg
5.Paper core：
6.Power
consumption：
*Above volumes of raw
materials used can vary by the character of product intended.
a：The talcum powder
is the nucleartor of foaming to open every stoma. The foaming stoma size
depends on talcum powder’s
(a) LDPE
(b) Mono Glyride
(c) Talcum Powder / Master
Batch
(d) Butane Gas / LPG Gas
(4) COSTING (sheet)
EPE
Foam sheet One Ton. (1000 Kg),
All
price effected Date 05-06-2011
Approx.Manufecturing
Cost table:
LDPE 96/- per Kg X 810 Kg
= 77,760/- ( Please calculate
with current LDPE price.)
Second LDPE
68/- Rs Per Kg X 90
Kg = 6,120/-
Master Batch 20 Kg. = 4,000/-
Mono Glyceride 25 Kg. = 4,600/-
LPG Cost 150 kg
@ 70/-per Kg = 10,500/-
Electric Cost = 3, 000/-
Land, labour, water, = 2,000/-
Total ------------------------------
Estimated Cost per Ton
1,
07, 980/- Rs
------------------------------
(5) LABOUR REQUIRED
a.
Diploma holder in trade
of electrician.
b.
Diploma holder in trade
of Fitter
c.
Machine Opretor.
d.
10 Halper
(6) Other
Equipment for the Plant
1.Power supply：380 VAC,50 HZ
2.Total power：140 ~350 Kw
3.Underground or
above-ground water tank：10-30 cubic
meters.
4.Cooling tower：50--75RT
5.Water pump：0.2--2HP.Flow quantity：0.2--0.4 M3/MIN.Out/In Diameter: 50A(2”)
6.butane pump and
preserve cabinet: 5--10m2
7. Paper Core：Inner Diameter,74mm.Wall Thickness:3mm
8.Fire extinguish
equipment.
9.The aging room needs good
ventilation to let out butane in the products.
10.The foamed
product has a big bulk. Enough deposit space is needed.
Note:-
All detail in a project repot are estimated, MRP of raw material change any
time so Check the price all the time.