Thursday 25 September 2014

Ministry Decided to change Textile Policy in India.

The meetings was held in Delhi and Mumbai for the decision on the Textile Industry Policy and the Textile Ministry may declare the new National Policy in the Coming month.

Minister Santosh Kumar Gangwar has called a meeting to finalise the policy latest by next monthIn a meeting with stakeholders last week, ministry aims to make India a net exporter of finished products.

Ministry also focused on the need to increase the foreign direct investment (FDI) in the sector. According to the Ministry Indian brands should grow and enhance their visibility at the global level which can be achieved by providing a push of FDI in the Indian retail sector.

Ministry thinks Chinese demand for cotton is declining so this is the right time to introduce the favourable textile policy for the market as the cotton production in the country is on rise. The sector can achieve $650-billion growth by 2024-25 as the draft vision paper, given to the ministry in July, aims at bringing investment of $120 billion. Also, the sector needs 35 million workers to achieve the growth target.

Rahul Mehta, president of Clothing Manufacturers Association of India, said. “This document, if converted into policy, will be a game-changer for the apparel sector. For the first time, the government has recognised the importance of the domestic sector, and that apparel is the apex sector which must be encouraged”

The draft policy talks about promoting the latest technology. The government launched the technology upgradation fund scheme to spur growth in the sector. At present, the ministry is not keen to make benefits of the scheme available for second-hand machinery.

Thursday 18 September 2014

Sealy yet to come to Indian Mattress Market.

During 1906, after much success as an advertising executive, Earl Edwards purchased the patents and gained manufacturing knowledge from Haynes. By 1920, Sealy had 28 licensed plants and became the first mattress company to expand using a licensing program. There are licensees operating in Australia, Japan, New Zealand, United Kingdom, South Africa, Thailand, Jamaica, Bahamas and yet to come to India.

This Furnishing Company may hit the Indian Mattress Market in the coming years with the wide range of Australian mattress products which will give wide range for the customers to choose from. US$ 2.9 million Net Income in 2008 of this Company shows the capability of this company to hit the Indian market with the huge investment and capital. Sealy leads the bedding industry in research and development. Decades of research and development have led to patented technology that lies at the heart of our current product range. No aspect of quality is left to chance. Sealy of Australia, in partnership with Sealy Inc., has expanded into South-East Asia, with offices in Hong Kong, Singapore, Taiwan and Malaysia.

It’s the decision of the company when to start the process of entering into the Indian market and with what strategy it can lead to the successful debut in the Indian Mattress Market. For this the Company May target the Medium scale Mattress Industry to promote the brand with the tag of its distributorship in India.

With five manufacturing plants and over 500 employees around Australia, Sealy has achieved the highest reputation for professionalism and quality. For many years, the company's flagship brand, Sealy Posturepedic, has been the number one selling premium bedding brand in Australia.

The competitor for the sealy mattress in India will be the Serta, King Koil, Sleepwell, Thomsen and some other royal top brands sealy has to look forward to these companies market strategies stand with these companies in the Indian Market.

The Approval has to come from the sealy for there debut in Indian Markets

Tuesday 2 September 2014

Mattress Firm to Beat Market Expectations.

Mattress Firm, which is a nationwide company, serving as an all-rounder in the furnishing and mattress industry, is in the news. It has announced that it expects its earnings and sales to beat market expectations for the July quarter, and it raised its outlook for the year.

There Chief Executive Steve Stagner said that their sales performance has been consistently strong in recent months, which they believe is driven primarily by the continuation of their deliberate growth initiatives as well as the new luxury bedding models on the floors, and also added, however, that consumer traffic remains "choppy."

The company expects earnings of 58 cents to 61 cents a share and sales to climb 36% to $410 million for its second quarter ended July 29, outpacing expectations from analysts polled by Thomson Reuters, who forecast earnings of 49 cents and share a sale increase of 27%.

The company also raised its financial guidance for the year, with earnings expected to come in between $2.03 and $2.13 a share, up from $1.88 to $2 a share previously. Mattress Firm

expects sales between $1.545 billion and $1.585 billion, up from its prior view of $1.5 billion to $1.56 billion.

Mattress Firm, which sells national mattress brands such as Sealy and Simmons as well as its own exclusive brands, has said it expects to benefit from its strong market share in what remains a highly fragmented sector. The company has expanded through acquisitions in recent years.

Only time can tell whether all this forecast, by Mattress Firm is going to get true or, there would be disappointments.

Friday 20 June 2014

Long Arm Quilt Repair Machine Video- By Dolphin India

This is Long Arm Quilt Machine with the High Specifications & Quality.

video by -
Dolphin India

Saturday 14 June 2014

Mattress Manufacturing Industry Overview

Learn About Mattress Industry More.

Excerpt from Mattress Manufacturing Report

Companies in this industry manufacture mattresses and springs. Major companies include US-based Select Comfort, Serta, Simmons, and Tempur Sealy International, as well as Hilding Anders International (Sweden), Recticel (Belgium), and Shandong Fengyang Group (China).And Also India Based SleepWel, Sleepzone etc.

these Industry Explores the way toward High Advance Quality Sleep Comfort.

Competitive Landscape

Demand for mattresses is driven by the health of the overall economy( As many of the People Around the world do not have Mattresses to sleep on) with respect to the US housing market, and income growth. The profitability of individual companies depends of efficient operations and effective marketing. Large companies enjoy economies of scale in manufacturing, marketing, and distribution, as well as strong brand recognition. Small companies can compete by offering special features or better customer service, or by focusing on regional markets. The US industry is highly concentrated: the top 50 companies account for about 85 percent of industry revenue.

Products, Operations & Technology

Innerspring mattresses account for about half of industry revenue; box springs and other mattress foundations account for about 20 percent. Other products include memory foam, latex foam, air, waterbed, and crib mattresses.

Wednesday 28 May 2014

EPE PLANT SETUP TECHNIQUES | HOW TO SET UP EPE/HITLON/LD EXTRUSION PLANT | ABOUT EPE AND PLASTIC PRODUCTION

Spl: Mattress Machineries & EPE Foam Machines

F-1, Pratap vihar, Ghaziabad,U.P. 201009

0091-09810234452, 09971759990,9871281769,09810953001

Email: dolphinindia@hotmail.com, info@dolphinindia.co.in

http://www.dolphinindia.co.in ,epefoammachinery.com

ESTIMATED Date / 28 May 2014

PROJECT REPORT FOR EPE FOAM SHEET PLANT

General Description

！First of all, thank you very much for buy and use this production line.

！Before installation, trial, maintenance or trouble shooting, please carefully read through this manual book. Otherwise you are very possible to damage your property and cause physical injury or even death. Meanwhile you are never to be refunded for such misbehaviors.

Only trained professional members are allowed to install, operate or trouble shoot this machine.

We are living in a world surrounded by plastic. Our daily life is not dividable from plastic. Plastic is a most important material in our living.

PE foam sheet is a special soundproof, heat insulation and cushion material. Its surface is smooth and has the functions of shockproof, water resistant, antisepsis, none toxic and no peculiar smell. It is widely used in construction, foodstuff packaging, industrial and electrical packaging.

Our PE Foam Sheet Extrusion Line is a specialized equipment to produce PE foam sheets. It melts LDPE resin and then mixes with butane, talcum powder, anti-shrinkage agent and other additives. The extruder extrudes them out. They are foamed in the die-head. Finally they are cooled and extended into a preset sized PE foam sheets through the air ring and forming drum.

MACHINERIES REQUIRED

(1) EPE Foam Sheet Extrusion line

Main Technical Parameters:

Model	JS90	JS105	JS120	JS155	JS170	JS200
Screw Dia	90mm	105mm	120mm	150mm	170mm	200mm
Screw L/Dia	1:55	1:55	1:55	1:55	1:55	1:55
Production	80~120kg/h	100~150kg/h	120~220kg/h	250~300kg/h	300~500kg/h	350~700kg/h
Thickness(mm)	0.5~3.5	0.5~6	0.5~9	2~12	2~18	2~25
Width(mm)	800~1400	800~1500	900~1600	1000~1900	1000~1900	1000~1900
Times	20~47	20~47	20~47	20~47	20~47	20~47
Cool method	Air cooling/water cooling
Total power	abt.90kw	abt.105kw	abt.135kw	abt.210kw	abt.250kw	abt.350kw
Screw rpm	20~80rpm	20~80rpm	20~80rpm	20~60rpm	20~60rpm	20~60rpm
Dimensions	22000×2300×2200mm	27000×2500×2200mm	27000×2500×2200mm	30000×2800×2200mm	32000×2800×2200mm	35000×2800×2200mm
Weight	5.5 ton	6 ton	9 ton	11 ton	15 ton	20 ton

(2) EPE Foam Sheet Laminator ( Thickening)

Applications:

PE Foam Laminator is also called PE foam bonding machine. This machine is heat one single side of PE foam sheet to nearly melting point via LPG flame. Then laminate 2 pieces together. The lamination is by 2 rollers. No agent or glue is needed. Maximum laminate thickness may reach 100 mm. It is a must have equipment of PE foam deep process.

Paper core(ф/δ)

ф76　δ＝3

ф74　δ＝3

(3) Plastic Granule Making Recycler

Aplication:-
It is to process and reproduce PE foam sheet and all kinds of plastic leftover and wastages such as HDPE, LDPE, PS, ABS, PP, etc, for extrusion and granule cutting, The extruder employed a structure of degasification to exhaust the air caused by material curing. And so the granule will be more compact, more smooth in appearance. The die has a hydraulic or electrical filter exchanger to improve production efficiency. so as to minimize production cost and promote economical benefits. This machine is usually sold with a crusher.

(5) EPE foam sheet 3 D cutting machine

Applications：

Three-side type PE Foam Sheet Cutting (sawing) Machine is mainly to saw, sheet and cut big PE sheets and other flexible sheets. Now

I. Technical parameters:

Max. cut width: 2000

Min. cut thickness: 5 mm

Max. cut thickness: 120mm

Round Blade motor: 2.2kw

Cross slide motor : 1.5kw

Total Power: 2.2 KW

RPM: 1400 rpm

Dimensions: 6000 x 3000 x 2300 L

1. LAND AND BUILDING

(a)Land are required for this Industries is depend on storage capacity of manuf.

(b) Area for Extrusion plant or there other attached m/c Approx.

80 feet Width X 100 feet

(c)Building height is minimum15 Feet.

(d)Approx land for Plant 2000 meter to 4000 sq Meter.

2. RAW MATERIAL

Material Preparation

Every 1,000 kg product needs the following quantity of materials：

1.LDPE resin：900 kg

2.Additives(anti-static agent)-Glycerol monosterate)：15--25kg

(=1-- 1.5%) (distilled monosterol is acceptable)

3. Butane gas / LPG ：120/200kg

5.Paper core：

6.Power consumption：

*Above volumes of raw materials used can vary by the character of product intended.

a：The talcum powder is the nucleartor of foaming to open every stoma. The foaming stoma size depends on talcum powder’s

(a) LDPE

(b) Mono Glyride

(d) Butane Gas / LPG Gas

(4) COSTING (sheet)

EPE Foam sheet One Ton. (1000 Kg),

All price effected Date 05-06-2011

Approx.Manufecturing Cost table:

LDPE 96/- per Kg X 810 Kg = 77,760/- ( Please calculate with current LDPE price.)

Second LDPE

68/- Rs Per Kg X 90 Kg = 6,120/-

Master Batch 20 Kg. = 4,000/-

Mono Glyceride 25 Kg. = 4,600/-

LPG Cost 150 kg @ 70/-per Kg = 10,500/-

Electric Cost = 3, 000/-

Land, labour, water, = 2,000/-

Total ------------------------------

Estimated Cost per Ton 1, 07, 980/- Rs

------------------------------

(5) LABOUR REQUIRED

a. Diploma holder in trade of electrician.

b. Diploma holder in trade of Fitter

c. Machine Opretor.

d. 10 Halper

(6) Other Equipment for the Plant

1.Power supply：380 VAC,50 HZ

2.Total power：140 ~350 Kw

3.Underground or above-ground water tank：10-30 cubic meters.

4.Cooling tower：50--75RT

5.Water pump：0.2--2HP.Flow quantity：0.2--0.4 M3/MIN.Out/In Diameter: 50A(2”)

6.butane pump and preserve cabinet: 5--10m²

7. Paper Core：Inner Diameter,74mm.Wall Thickness:3mm

8.Fire extinguish equipment.

9.The aging room needs good ventilation to let out butane in the products.

10.The foamed product has a big bulk. Enough deposit space is needed.

Note:- All detail in a project repot are estimated, MRP of raw material change any time so Check the price all the time.

MATTRESS AND HOME FURNISHING